PLC/SCADA

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A PLC (or programmable logic controller) and SCADA (supervisory control and data acquisition), though some would say that SCADA is a plant’s complete control system incorporating hardware and software parts, vary primarily in that a PLC is hardware and SCADA is (usually) software. Despite their differences in semantics, both are employed in industrial contexts, and they are frequently used in tandem, but they are still two quite different systems.

What is the PLC?

PLCs are made to regulate intricate industrial operations, including the operation of machinery and motors. They are completely expandable to an operation’s needs and easy to programme. Additionally, they are used to gather data from the systems they manage.

Since PLCs are capable of completing considerably more sophisticated tasks than the traditional relays and timers formerly used to operate industrial machines, they represent an improvement over those devices.

What is SCADA?

A central system called SCADA is utilised to oversee and control plant operations. It usually takes the form of computer software, and one of its primary purposes is to serve as an interface for commercial machinery (or Human-Machine Interface, or HMI). In other words, it enables users to submit commands, track data from equipment, modify their programming, etc.

PLCs and other devices are frequently used in combination with SCADA systems; in fact, some would argue that a PLC is a component of a SCADA system. Commands are typed into the HMI to modify the processes that the system controls using data from PLCs and Remote Terminal Units (RTUs).

What connection do PLCs have to SCADA?

The basis of a predictive maintenance programme is an automated system for prescribing maintenance activities that are created when SCADA software and PLCs are used together. This is how it operates:

• The PLC receives data from sensors on particular assets.
• The PLC converts the data into a format that the software can use.
• The software’s HMI allows users to view the data.
• A maintenance work order is produced if the data goes over or below specific limits.

For instance, if a turbine exhibits excessive vibration, sensors would convey that information via the system, and user readouts would cause a service order to be initiated. In this instance. PLCs serve as relay points and controllers for certain assets, while SCADA software regulates the overall system.